Foundry Division
Our Foundry division Barani Ferrocast Private Limited specialize in high-quality cast iron components for automotive, industrial, and engineering applications. With decades of experience and cutting-edge technology, we deliver precision, durability, and performance.
Our Core Capabilities
Casting Range
1 kg to 650 kg
Process:
Green Sand Moulding
Materials:
Grey Cast Iron, Ductile Iron (SG Iron)
Pattern Making
Custom patterns for precision casting
Moulding & Melting
Efficient sand moulding and controlled melting processes
Industries We Serve
Automation
Oil & Gas
Halfway Vehicles
Our Products
Featured products
Manufacturing Capability
Established in Coimbatore, our foundry specializes in producing high-grade cast iron components using state-of-the-art technology and sustainable practices. With more than a decade of experience, we serve clients across automotive, machinery, and infrastructure sectors.
Infrastructure & Equipment
Total Area: 55,000 Sq.ft
Production Floor: 40,000 Sq.ft
Melting Capacity:
Installed Capacity: 1000 MT per month Current Utilization: 650 MT per month
Available Spare Capacity: 350 MT per month
Specification Points
Spheroidal Graphite (SG) Iron grades:
- SG 350/22
- SG 400/18, 400/15, 400/12
- SG 450/10
- SG 500/7
- SG 550/6
- SG 600/3, 600/10
- SG 650/5
- SG 700/2
Grey Cast (FG) Iron grades:
- FG200
- FG220
- FG250
- FG260
- FG300
Core Processes
| Process | Machine Type / Model | Specification / Capacity |
|---|---|---|
| Core Shop | Barani Core Making Machine | Co2 Core - 90Kgs Resin Core - Upto 90Kgs Cold Box Core - upto 15Kgs |
| Machine Moulding | DISA Arpa 300 & Arpa 450 Machines | Casting weight: Arpa 300 - 20Kgs Max Arpa 450 Kgs 60Kgs Max |
| Hand Moulding | Customizable box sizes | Casting weight - 650 Kgs Max |
| Melting | Inductotherm Tritrak Electric Furnace | 1 MTon furnace - 1No 750Kgs furnace - 2Nos |
| Sand Plant | DISA Conveyorised Sand plant | 1MT per batch |
| Blasting | DISA Machine | 1.5 MT/Hr |
| Grinding & Deburring | Edge Finishing Machines | Manual & automatic deburring |
Quality Inspection
| Quality Assurance |
|---|
| We follow ISO standards and employ rigorous inspection methods including: |
| Spectrometer analysis |
| Ultrasonic testing |
| Dimensional checks |
| To ensure every casting meets client specifications. |