Menu

Tooling

Home | Tooling
Tooling

End-to-end press tooling design, manufacturing, validation and high-precision solutions with APQP/PPAP support for automotive, industrial, and consumer sectors

Progressive Dies
Progressive Dies
  • We design multi-station progressive dies that maximize material utilization and achieve tight tolerances for complex geometries.
  • Optimized strip layout, pitch, and carrier design
  • In-die tapping, forming, and coining options
  • Integrated sensors for misfeed, part-out, and over-travel protection
Transfer & Tandem Dies
Transfer & Tandem Dies
  • Robust tooling for large components and deep draws, ensuring stable blank-holding and wrinkle-free forming
  • Draw-bead strategy and FEM-ready concepts
  • Modular nests and quick-change tool elements
  • Interfaces for EOAT/robotic handling
Single-Hit / Line Dies
Single-Hit / Line Dies
  • High-rigidity dies for piercing, trimming, and notching where cycle-time, tool life, and repeatability are critical
  • Carbide & coated punches
  • Guided strippers and precision bushings
  • Die protection and error-proofing systems
Fixture Design & Gauging
Fixture Design & Gauging
  • Inspection fixtures aligned to GD&T, enabling reliable attribute and variable checks
  • Datum strategy and tolerance stack-up analysis
  • Interchangeability studies for multi-cavity tools
  • SPC-ready measurement plans and CMM fixtures
End-to-End Tooling Delivery

End-to-End Tooling Delivery

  • From RFQ to PPAP, we deliver complete tooling programs under APQP governance
  • Concept, DFM/FEA, strip layout
  • Manufacturing & assembly with standardized elements
  • Tryout, tuning, and capability studies (Cm/Cmk, Cpk)

Value Engineering

  • Cost and performance optimization without compromising quality
  • Material and coating alternatives for tool life
  • Quick-change designs for maintainability
  • Sensorization and Poka-Yoke for process reliability
Value Engineering
Tool Maintenance & Refurbishment

Tool Maintenance & Refurbishment

  • Extend tool life and restore performance with proactive maintenance
  • Wear assessment and re-grinding
  • Component replacement and alignment checks
  • Spare parts catalog and traceability

Tooling Process

Requirement Capture
  • Part print review
  • GD&T analysis
  • Feasibility and
  • Risk assessment
Concept & Simulation
  • Strip layout
  • Forming simulation
  • Architecture and
  • standard parts selection
Detail Design
  • 3D modeling
  • BOM
  • 2D drawings and
  • Manufacturability checks
Manufacturing
  • Inhouse - CNC
  • Grinding process
  • Outsource - EDM
  • Grinding and
  • Heat treatment
Tryout & Tuning
  • Press trials
  • Dimensional validation
  • Defect elimination and
  • Process stabilization

Materials, Press Range & Standards

Materials

CRCA, HR, stainless steels, aluminum, HSLA, and coated steels (galvanized / galvannealed). Burr control, flatness, and surface protection tailored to part requirements.

Press Capacity

Hydraulic presses ranging from 25T to 2000T, with bed sizes up to 2000×1200 mm

Tooling Standards

DIN/ISO standard elements and standardized die sets for fast builds and easier maintenance.

×