Automation
Automation
From design to shop‑floor integration, we deliver turnkey automation solutions—boosting throughput, quality, and safety across your machine manufacturing operations.
Intelligent Automation
Achieve consistent quality and faster cycle times with intelligent press line automation.
Advanced Press Optimization
Reduce changeover time, prevent die crashes, and boost OEE with advanced automation technologies.
Smart Digital Manufacturing
Connect your press lines to digital twins, analytics, and IIoT for smarter, data-driven manufacturing.
In‑Die Sensing & Die Protection
- Sensors for strip presence, part ejection, slug detection, double‑sheet, and pilot release.
- Die protection controllers with fast I/O and press stop interlocks.
- Alarm & event historian to quickly diagnose and prevent repeat faults.
Press Monitoring & Analytics
- Tonnage/press signature monitoring with envelope limits per die/part.
- Load & deflection sensors for overload protection and preventive maintenance.
- Cycle analytics: stroke rate, dwell, misfeed trends, micro-stoppage Pareto, OEE.
Transfer & Part Handling
- Servo transfer systems (2/3-axis) for transfer presses and progressive dies.
- Robotic part pick-off with tailored grippers (vacuum, magnet, mechanical).
- Outfeed conveyors with accumulation, part separation, and orientation control.
In‑Line Quality & Vision
- 2D/3D vision for dimensional checks, burr/split detection, and surface defects.
- Stamp quality verification (OCR/OCV for marked IDs), camera-based centering.
- Auto reject & rework routing integrated to the line PLC/MES.
Quick Die Change (QDC) & Tooling Management
- Die clamps, rollers, lifters, and die carts for rapid changeovers.
- RFID/tool ID & recipe recall for automatic parameter loading.
- SMED playbooks and poka-yoke for setup verification.
Safety & Compliance
- Dual-channel safety circuits, light curtains, area scanners, and muting logic.
- Hold-to-run, two-hand controls, and lockout/tagout procedures.
Controls, HMI & Connectivity
- PLC/HMI (Siemens, Rockwell, Mitsubishi) with press cams, encoders, and motion control.
- ERP integration, batch/lot tracking, and SPC.
- Digital dashboards: stroke rate, OEE, alarms, and energy per part.
Our Strength
Engineering & Build
Mechanical design & retrofits including feeders, machine gaurds. Controls engineering (PLC/HMI/robot), panel build, wiring.
Commissioning & Optimization
Onsite ramp‑up support, recipe tuning, signature envelope setting. SMED implementation, mistake‑proofing, ergonomic improvements.
After‑Sales & Reliability
Preventive maintenance packages and spare kits. Predictive maintenance (vibration/thermal/tonnage trends). Remote monitoring & secure support (role‑based access). Training: operators, maintenance, and vision “recipe owners”.